Fuel cell power generation system and fuel cell power generation interrupting method

ABSTRACT

A fuel cell electric power generating system is provided which does not occupy a large space, which requires a lower initial cost for equipment than the prior art, and of which the running cost is low. The system includes a reformer  1  producing hydrogen-rich gas by utilizing a source gas, source gas supplying means  3   a  of supplying the source gas to the reformer  1,  air supplying means  5  of supplying purging air to the reformer, and a fuel cell  9  generating electric power by utilizing the hydrogen-rich gas produced at the reformer  1  and air for electric power generation supplied from outside, wherein in stopping the operation of the fuel cell  9,  the supply of the source gas to the reformer  1  is stopped and the hydrogen-rich gas remaining within the fuel cell electric power generating system, steam and the purging air are passed in this order.

TECHNICAL FIELD

[0001] The present invention relates to fuel cell electric power generating systems.

BACKGROUND ART

[0002] A conventional fuel cell electric power generating system is of the configuration shown in FIG. 4 as described in Japanese Patent Laid-Open Gazette No. HEI3-257762. That is, such a system includes a reformer 1 of producing hydrogen-rich gas from a source gas, a burner 2 a as heating means 2 of heating the reformer 1, nitrogen equipment 16 located upstream of and connected to the reformer 1 via a nitrogen supply pipe 14 and a shut-off valve 15, and a fuel cell 9 located downstream of and connected to the reformer 1 via a reformed gas supply pipe 17 for generating electric power by reacting oxygen contained in air with hydrogen produced, the downstream side of hydrogen electrode 9 a of the fuel cell 9 being connected to the burner 2 a via an exhaust hydrogen connecting pipe 12. It is to be noted that the entire disclosure of Patent Laid-Open Gazette No. HEI3-257762 is incorporated herein by reference in its entirety.

[0003] When the electric power generating operation of a general fuel cell electric power generating system is to be stopped, the supply of the source gas is stopped first. At this time the hydrogen-rich gas stays within the path of reformer 1˜reformed gas supply pipe 17˜hydrogen electrode 9 a of fuel cell 9˜exhaust hydrogen connecting pipe 12. In the event that air flows into this hydrogen-rich gas path due to natural convection from the burner 2 a which is open to the atmosphere, there is a fear of explosion of hydrogen.

[0004] For this reason, as in this conventional fuel cell electric power generating system, it has been a practice to open the shut-off valve 15 to supply nitrogen as an inert gas from the nitrogen equipment 16 to the path of reformer 1˜reformed gas supply pipe 17˜hydrogen electrode 9 a of fuel cell 9˜exhaust hydrogen connecting pipe 12 via the nitrogen supply pipe 14 in stopping the electric power generating operation, thereby purging the hydrogen-rich gas completely and causing it to be burned by the burner 2 a.

[0005] In this way the conventional fuel cell electric power generating system prevents explosion of hydrogen by the purging operation with nitrogen thereby to ensure safety.

[0006] Such a conventional fuel cell electric power generating system needs to have nitrogen equipment 16, such as a nitrogen cylinder, for the purging operation with nitrogen. In the case where such a system is used in a stationary-type dispersed power generation system for home use or a power source for electric vehicle, there arises a problem that the system requires a large space and an increased initial cost for equipment. There is another problem of an increased running cost because such a nitrogen cylinder needs to be periodically replaced or replenished.

DISCLOSURE OF INVENTION

[0007] In view of the foregoing problems essential to the prior art, it is an object of the present invention to provide a fuel cell electric power generating system which purges hydrogen-rich gas remaining in the fuel cell electric power generating system without using nitrogen gas after the electric power generation by a fuel cell has been stopped, as well as to provide a method of stopping fuel cell electric power generation.

[0008] The 1st invention of the present invention (corresponding to claim 1) is a fuel cell electric power generating system comprising a reformer producing hydrogen-rich gas by utilizing a source gas, source gas supplying means of supplying said source gas to said reformer, first air supplying means of supplying purging air to said reformer, and a fuel cell generating electric power by utilizing the hydrogen-rich gas produced at the reformer and air for electric power generation supplied from outside, wherein

[0009] in stopping the operation of said fuel cell, the supply of said source gas to said reformer is stopped and the hydrogen-rich gas remaining within the fuel cell electric power generating system, steam, and said purging air are passed in this order.

[0010] The 2nd invention of the present invention (corresponding to claim 2) is the fuel cell electric power generating system according to the 1st invention, wherein when the supply of said source gas to said reformer is stopped, steam is supplied to said reformer or water is supplied to said reformer and heated to generate steam, and

[0011] subsequently, after lapse of a predetermined time, said purging air is supplied to said reformer by said first air supplying means.

[0012] The 3rd invention of the present invention (corresponding to claim 3) is the fuel cell electric power generating system according to the 2nd invention, wherein said predetermined time means a time taken for steam to purge the hydrogen-rich gas present within the fuel cell electric power generating system substantially completely.

[0013] The 4th invention of the present invention (corresponding to claim 4) is the fuel cell electric power generating system according to the 2nd invention, wherein said predetermined time means a time sufficient to provide a predetermined amount of steam between said hydrogen-rich gas and said purging air so as to avoid a dangerous state resulting from contact between said hydrogen-rich gas present within the fuel cell electric power generating system and said purging air.

[0014] The 5th invention of the present invention (corresponding to claim 5) is the fuel cell electric power generating system according to any one of the 1st to 4th inventions, wherein said reformer comprises water supplying means of supplying water for producing hydrogen to said reformer and heating means of heating said reformer to turn said water for producing hydrogen into steam; and

[0015] said reformer produces said hydrogen-rich gas by utilizing said steam also.

[0016] The 6th invention of the present invention (corresponding to claim 6) is the fuel cell electric power generating system according to the 5th invention, wherein steam is generated by heating said water for producing hydrogen even after the operation of the fuel cell is stopped.

[0017] The 7th invention of the present invention (corresponding to claim 7) is the fuel cell electric power generating system according to the 5th or 6th invention, wherein said heating means use hydrogen off-gas exhausted from said fuel cell as a fuel.

[0018] The 8th invention of the present invention (corresponding to claim 8) is the fuel cell electric power generating system according to the 7th invention, wherein after steam reaches said heating means, the supply of said water for producing hydrogen to said reformer is stopped, while said purging air is supplied to said reformer.

[0019] The 9th invention of the present invention (corresponding to claim 9) is the fuel cell electric power generating system according to any one of the 1st to 8th inventions, further comprising a carbon monoxide eliminator located downstream of said reformer for eliminating carbon monoxide contained in the hydrogen-rich gas produced at the reformer, and second air supplying means of supplying air for eliminating carbon monoxide to said carbon monoxide eliminator, wherein

[0020] said fuel cell is supplied with hydrogen-rich gas from which carbon monoxide is already eliminated by said carbon monoxide eliminator.

[0021] The 10th invention of the present invention (corresponding to claim 10) is the fuel cell electric power generating system according to the 9th invention, wherein

[0022] said first air supplying means functions also as said second air supplying means and

[0023] switching means is provided of switching a receiver of the supply of air from said first air supplying means to said reformer or said carbon monoxide eliminator.

[0024] The 11th invention of the present invention (corresponding to claim 11) is a method of stopping fuel cell electric power generation, which is employed after electric power generation performed using a reformer producing hydrogen-rich gas by utilizing a source gas, source gas supplying means of supplying said source gas to said reformer, first air supplying means of supplying purging air to said reformer, and a fuel cell generating electric power by utilizing the hydrogen-rich gas produced at the reformer and air for electric power generation supplied from outside,

[0025] the method comprising, in stopping the operation of said fuel cell, stopping the supply of said source gas to said reformer and passing the hydrogen-rich gas remaining within a fuel cell electric power generating system, steam, and said purging air in this order.

[0026] The 12th invention of the present invention (corresponding to claim 12) is the method of stopping fuel cell electric power generation according to the 11th invention, wherein when the supply of said source gas to said reformer is stopped, steam is supplied to said reformer or water is supplied to said reformer and heated to generate steam, and

[0027] subsequently, after lapse of a predetermined time, said purging air is supplied to said reformer by said first air supplying means.

[0028] The 13th invention of the present invention (corresponding to claim 13) is the method of stopping fuel cell electric power generation according to the 12th invention, wherein said predetermined time means a time taken for steam to purge the hydrogen-rich gas present within the fuel cell electric power generating system substantially completely.

[0029] The 14th invention of the present invention (corresponding to claim 14) is the method of stopping fuel cell electric power generation according to the 12th invention, wherein said predetermined time means a time sufficient to provide a predetermined amount of steam between said hydrogen-rich gas and said purging air so as to avoid a dangerous state resulting from contact between said hydrogen-rich gas present within the fuel cell electric power generating system and said purging air.

BRIEF DESCRIPTION OF DRAWINGS

[0030]FIG. 1 is a diagram showing the system configuration of a fuel cell electric power generating system according to embodiment 1 of the present invention.

[0031]FIG. 2 is a diagram showing the system configuration of a fuel cell electric power generating system according to embodiment 2 of the present invention.

[0032]FIG. 3 is a diagram showing the system configuration of a fuel cell electric power generating system according to embodiment 3 of the present invention.

[0033]FIG. 4 is a diagram showing the system configuration of a conventional fuel cell electric power generating system.

DESCRIPTION OF REFERENCE NUMERALS

[0034]1 . . . reformer

[0035]1 b. . . upstream

[0036]2 . . . heating means

[0037]2 a. . . burner

[0038]4 . . . water supplying means

[0039]5 . . . air supplying means

[0040]7 . . . carbon monoxide eliminator

[0041]9 . . . fuel cell

[0042]11 . . . control unit

[0043]13 . . . switching means

BEST MODE FOR CARRYING OUT THE INVENTION

[0044] Hereinafter, embodiments of the present invention will be described with reference to the drawings.

[0045] (Embodiment 1)

[0046]FIG. 1 is a diagram showing the system configuration of a fuel cell electric power generating system according to embodiment 1 of the present invention. Reference numeral 1 designates a reformer filled therein with a reforming catalyst 1 a for causing a reforming reaction to occur. The reformer 1 is provided with a burner 2 a as heating means 2, and an upstream 1 b inlet of the reformer 1 is equipped with a source gas supplying valve 3, a water pump 4 a as water supplying means 4, and an air pump 5 a as air supplying means 5, the pumps 4 a and 5 a being connected to the upstream 1 b inlet so as to join with the upstream 1 b. There may be case where a desulfurizer 6 for removing a sulfur content contained in a source gas is provided between the upstream 1 b of the reformer 1 and the source gas supplying valve 3. Reference numeral 3 a designates source gas supplying means of supplying the source gas to the reformer 1.

[0047] Reference numeral 7 designates a carbon monoxide eliminator connected to the downstream side of the reformer 1, the carbon monoxide eliminator 7 being filled therein with a catalyst 7 a for causing a carbon monoxide eliminating reaction to occur. Between the reformer 1 and the carbon monoxide eliminator 7 may be provided a modifier 8 for lowering the carbon monoxide concentration to a certain degree by a modifying reaction. Reference numeral 9 designates a fuel cell connected to the downstream side of the carbon monoxide eliminator 7, the fuel cell 9 comprising a hydrogen electrode 9 a and an oxygen electrode 9 b, the oxygen electrode 9 b being connected to a blower 10. Reference numeral 11 designates a control unit of controlling the operation of the system.

[0048] Next, the operation of embodiment 1 is described.

[0049] When the electric power generating operation is to be performed, the source gas supplying valve 3 is first opened to supply the source gas such as hydrocarbon to the reformer 1 from the upstream 1 b of the reformer 1. Along therewith, water is supplied to the reformer 1 from the water supplying means 4. The source gas thus supplied is heated with the burner 2 awhen it passes through the reforming catalyst 1 a, and water supplied to the reformer 1 is also heated with the burner 2 a and turned into steam, so that a reforming reaction occurs between the source gas and steam to produce a hydrogen-rich gas. In this way, the reformer 1 in embodiment 1 produces the hydrogen-rich gas through the reforming reaction of the steam reforming system.

[0050] The hydrogen-rich gas generally contains carbon monoxide and, hence, the supply of the hydrogen-rich gas as it is to the fuel cell 9 causes the catalyst in the hydrogen electrode 9 a to be poisoned thereby lowering the electric power generating ability. This tendency becomes noticeable particularly where the fuel cell is of the solid polymer type since the reaction temperature of this type of fuel cell is low. For this reason, the hydrogen-rich gas is fed to the carbon monoxide eliminator 7 to cause the gas to undergo a carbon monoxide eliminating reaction with the catalyst 7 a contained therein and then supplied to the hydrogen electrode 9 a of the fuel cell 9. On the other hand, the oxygen electrode 9 b of the fuel cell 9 is supplied with air from the blower 10. In the fuel cell 9, hydrogen supplied to the hydrogen electrode 9 a and oxygen contained in air supplied to the oxygen electrode 9 b are allowed to react with each other thereby generating electric power. It should be noted that the hydrocarbon of a liquid fuel may be used instead of the source gas.

[0051] Next, description is made of the operation for stopping the electric power generating operation. First, the source gas supplying valve 3 is closed to stop supplying the source gas, while on the other hand, water supplied from the water pump 4 a serving as the water supplying means 4 enters the inside of the reformer 1 where water is vaporized by heating with the burner 2 a and resulting steam is passed through reformer 1˜carbon monoxide eliminator 7˜hydrogen electrode 9 a of fuel cell 9 and then emitted to the outside. This operation purges residual hydrogen-rich gas.

[0052] After the hydrogen-rich gas remaining within the fuel cell electric power generating system at the time of the stoppage of electric power generation has been purged substantially completely by steam, the heating with the burner 2 a and the water supply by the water pump 4 a are stopped and then steam remaining within reformer 1˜carbon monoxide eliminator 7˜hydrogen electrode 9 a of fuel cell 9 is purged by means of air supplied from the air pump 5 a serving as the air supplying means 5.

[0053] Here, purge with air is not directly performed immediately after the stoppage of the electric power generating operation because it is possible that hydrogen is produced to an explosive concentration at the interface between the hydrogen-rich gas and air and explodes in the high-temperature atmosphere during its passage through the reformer 1. The second purge performed using air after the purge of the hydrogen-rich gas has been performed using steam intends to prevent water drops which are produced after cooled if residual steam stays within the system from affecting the system, for example corroding the inside of the path.

[0054] By the series of these operations performed by means of the control unit 11, there is no possibility that the hydrogen-rich gas remains within the path after the stoppage of the electric power generating operation and, hence, explosion of hydrogen can be prevented, thus ensuring safety.

[0055] While the embodiment described above supplies air to the reformer 1 from the air supplying means 5 after the hydrogen-rich gas remaining within the fuel cell electric power generating system at the time of the stoppage of electric power generation has been purged substantially completely by steam, in brief the embodiment is characterized that in stopping the operation of the fuel cell 9 the supply of the source gas to the reformer 1 is stopped and then the hydrogen-rich gas remaining within the fuel cell electric power generating system, steam and purging air are passed in this order.

[0056] In the embodiment described above, air is supplied to the reformer 1 from the air supplying means 5 after the hydrogen-rich gas remaining within the fuel cell electric power generating system at the time of the stoppage of electric power generation has been purged substantially completely by steam. However, even if the hydrogen-rich gas remains on the downstream side of the fuel cell electric power generating system, purging air may be supplied to the reformer 1 from the air supplying means 5 as long as the supply of purging air is performed after a predetermined amount of steam has been provided between the hydrogen-rich gas and the purging air so as to avoid a dangerous state resulting from contact between the remaining hydrogen-rich gas and the purging air from the air supplying means 5.

[0057] Though the embodiment described above obtains steam for purging the hydrogen-rich gas remaining within the fuel cell electric power generating system at the time of the stoppage of electric power generation by heating water supplied to the reformer 1, it is possible to supply steam to there former 1 and purge the hydrogen-rich gas by utilizing the steam.

[0058] (Embodiment 2)

[0059]FIG. 2 is a diagram showing the system configuration of a fuel cell electric power generating system according to embodiment 2 of the present invention. Like reference numerals designate like parts throughout embodiments 1 and 2 for the purpose of omitting the descriptions thereof. Reference numeral 12 designates an exhaust hydrogen connecting pipe for supplying a hydrogen off-gas exhausted from the hydrogen electrode 9 a of the fuel cell 9 to the burner 2 a.

[0060] Next, the operation of embodiment 2 is described.

[0061] Though hydrogen is mostly consumed by the electric power generating reaction at the hydrogen electrode 9 a of the fuel cell 9, a slight amount of hydrogen is exhausted as a hydrogen off-gas. By conducting the hydrogen off-gas to the burner 2 a through the exhaust hydrogen connecting pipe 12 to use it as a fuel, the hydrogen off-gas is effectively utilized, while residual hydrogen is completely burned out without being emitted to the outside.

[0062] Though this embodiment 2 first purges the hydrogen-rich gas using steam at the time of the stoppage of the electric power generating operation like the embodiment 1, the embodiment 2 stops the water supply to the reformer 1 at the time the steam reaches the burner 2 a and then purges the steam by means of air and, hence, hydrogen is completely burned out at the time of the stoppage of the water supply to the reformer 1, thus ensuring higher safety.

[0063] Though in each of the embodiments 1 and 2 described above the reformer 1 produces hydrogen-rich gas through the reforming reaction of the steam reforming system utilizing the source gas (hydrocarbon) and steam, the reformer 1 may be constructed to produce hydrogen-rich gas through a reforming reaction of the system which does not utilize steam, for example, the partial oxidation system.

[0064] Further, in each of the embodiments 1 and 2 described above, water is supplied to the reformer 1 from the water supplying means 4 in order to generate steam for reforming reaction with the source gas (hydrocarbon) as well as to generate steam for purging the hydrogen-rich gas after the stoppage of electric power generation. By doing so, it is possible to purge the hydrogen-rich gas without increasing the cost in the steam reforming system, thereby ensuring safety at a low cost. However, the water supply source for the generation of steam to be used in the reforming reaction and the water supply source for the generation of steam to be used to purge the hydrogen-rich gas may be provided separately from each other.

[0065] (Embodiment 3)

[0066]FIG. 3 is a diagram showing the system configuration of a fuel cell electric power generating system according to embodiment 3 of the present invention. Like reference numerals designate like parts throughout embodiments 1 and 3 for the purpose of omitting the descriptions thereof. In the embodiment 3 the carbon monoxide eliminator 7 is of the selective oxidation system which allows carbon monoxide and air to react with each other selectively. The selective oxidation system, in general, requires the supply of air to the carbon monoxide eliminator 7. The air pump 5 a as the air supplying means 5 also serves as an air supplying device for supplying air to the carbon monoxide eliminator 7. Switching means 13 appropriately switches air supply to the carbon monoxide eliminator 7 or to the upstream 1 b of the reformer 1.

[0067] Next, the operation of embodiment 3 is described. Though the embodiment 3 supplies air for purging steam by means of the air pump 5 a at the time of the stoppage of the electric power generating operation like the embodiment 1, the embodiment 3 utilizes the air pump 5 a even during the electric power generating operation by switching the air supply therefrom to the carbon monoxide eliminator 7 by means of the switching means 13, thereby allowing the carbon monoxide eliminating reaction at the carbon monoxide eliminator 7 to proceed continuously.

[0068] As a result, it is possible to purge the hydrogen-rich gas and steam without increasing the cost in the selective oxidation system, thereby ensuring safety at a low cost.

[0069] Though the air pump 5 a as the air supplying means 5 is used as the source for supplying air to the carbon monoxide eliminator 7 as well as the source for supplying air to the reformer 1 after the stoppage of electric power generation in the embodiment described above, the air supply source for the carbon monoxide eliminator 7 and the air supply source for the reformer 1 may be provided separately from each other.

[0070] As described above, any one of the embodiments of the present invention provides a fuel cell electric power generating system which does not permit hydrogen-rich gas to stay within the path after the stoppage of the electric power generating operation and hence prevents explosion of hydrogen, thereby ensuring safety. Since the fuel cell electric power generating system has a structure for purging the hydrogen-rich gas by means of steam, the system need not be provided with any nitrogen equipment, such as a nitrogen cylinder, which is needed by the prior art to perform the purging operation using nitrogen. In the case where the fuel cell electric power generation system according to the present invention is used in, for example, a stationary-type dispersed power generation system for home use or a power source for electric vehicle, it is possible to make the equipment compact and to decrease the initial cost. Further, since there is no need to replace or replenish such a nitrogen cylinder, it is also possible to decrease the running cost.

[0071] Industrial Applicability

[0072] As apparent from the foregoing description, the present invention makes it possible to provide a fuel cell electric power generating system which purges a hydrogen-rich gas that remains in the fuel cell electric power generating system after the electric power generation performed by a fuel cell has been stopped without using nitrogen gas, as well as to provide a method of stopping fuel cell electric power generation. 

1. A fuel cell electric power generating system comprising a reformer producing hydrogen-rich gas by utilizing a source gas, source gas supplying means of supplying said source gas to said reformer, first air supplying means of supplying purging air to said reformer, and a fuel cell generating electric power by utilizing the hydrogen-rich gas produced at the reformer and air for electric power generation supplied from outside, wherein in stopping the operation of said fuel cell, the supply of said source gas to said reformer is stopped and the hydrogen-rich gas remaining within the fuel cell electric power generating system, steam, and said purging air are passed in this order.
 2. The fuel cell electric power generating system according to claim 1, wherein when the supply of said source gas to said reformer is stopped, steam is supplied to said reformer or water is supplied to said reformer and heated to generate steam, and subsequently, after lapse of a predetermined time, said purging air is supplied to said reformer by said first air supplying means.
 3. The fuel cell electric power generating system according to claim 2, wherein said predetermined time means a time taken for steam to purge the hydrogen-rich gas present within the fuel cell electric power generating system substantially completely.
 4. The fuel cell electric power generating system according to claim 2, wherein said predetermined time means a time sufficient to provide a predetermined amount of steam between said hydrogen-rich gas and said purging air so as to avoid a dangerous state resulting from contact between said hydrogen-rich gas present within the fuel cell electric power generating system and said purging air.
 5. The fuel cell electric power generating system according to any one of claims 1 to 4, wherein said reformer comprises water supplying means of supplying water for producing hydrogen to said reformer and heating means of heating said reformer to turn said water for producing hydrogen into steam; and said reformer produces said hydrogen-rich gas by utilizing said steam also.
 6. The fuel cell electric power generating system according to claim 5, wherein steam is generated by heating said water for producing hydrogen even after the operation of the fuel cell is stopped.
 7. The fuel cell electric power generating system according to claim 5 or 6, wherein said heating means use hydrogen off-gas exhausted from said fuel cell as a fuel.
 8. The fuel cell electric power generating system according to claim 7, wherein after steam reaches said heating means, the supply of said water for producing hydrogen to said reformer is stopped, while said purging air is supplied to said reformer.
 9. The fuel cell electric power generating system according to any one of claims 1 to 8, further comprising a carbon monoxide eliminator located downstream of said reformer for eliminating carbon monoxide contained in the hydrogen-rich gas produced at the reformer, and second air supplying means of supplying air for eliminating carbon monoxide to said carbon monoxide eliminator, wherein said fuel cell is supplied with hydrogen-rich gas from which carbon monoxide is already eliminated by said carbon monoxide eliminator.
 10. The fuel cell electric power generating system according to claim 9, wherein said first air supplying means functions also as said second air supplying means and switching means is provided of switching a receiver of the supply of air from said first air supplying means to said reformer or said carbon monoxide eliminator.
 11. A method of stopping fuel cell electric power generation, which is employed after electric power generation performed using a reformer producing hydrogen-rich gas by utilizing a source gas, source gas supplying means of supplying said source gas to said reformer, first air supplying means of supplying purging air to said reformer, and a fuel cell generating electric power by utilizing the hydrogen-rich gas produced at the reformer and air for electric power generation supplied from outside, the method comprising, in stopping the operation of said fuel cell, stopping the supply of said source gas to said reformer and passing the hydrogen-rich gas remaining within a fuel cell electric power generating system, steam, and said purging air in this order.
 12. The method of stopping fuel cell electric power generation according to claim 11, wherein when the supply of said source gas to said reformer is stopped, steam is supplied to said reformer or water is supplied to said reformer and heated to generate steam, and subsequently, after lapse of a predetermined time, said purging air is supplied to said reformer by said first air supplying means.
 13. The method of stopping fuel cell electric power generation according to claim 12, wherein said predetermined time means a time taken for steam to purge the hydrogen-rich gas present within the fuel cell electric power generating system substantially completely.
 14. The method of stopping fuel cell electric power generation according to claim 12, wherein said predetermined time means a time sufficient to provide a predetermined amount of steam between said hydrogen-rich gas and said purging air so as to avoid a dangerous state resulting from contact between said hydrogen-rich gas present within the fuel cell electric power generating system and said purging air. 